Syllabus B Tech Eighth Semester Advance Machining Process ME8003

Syllabus Eighth Semester

Syllabus Eighth Semester Advance Machining Process ME-8003

The concepts developed in this course will aid in quantification of several concepts in Mechanical Engineering that have been introduced at the Engineering courses. Technology is being increasingly based on the latest Syllabus Eighth Semester Advance Machining Process ME8003 is given here.

The objective of this course “Syllabus Eighth Semester Advance Machining Process ME8003 is to develop ability and gain insight into the process of problem-solving, with emphasis on thermodynamics. Specially in following manner: Apply conservation principles (mass and energy) to evaluate the performance of simple engineering systems and cycles. Evaluate thermodynamic properties of simple homogeneous substances. Analyze processes and cycles using the second law of thermodynamics to determine maximum efficiency and performance. Discuss the physical relevance of the numerical values for the solutions to specific engineering problems and the physical relevance of the problems in general and Critically evaluate the validity of the numerical solutions for specific engineering problems. More precisely, the objectives are:

  • To enable young technocrats to acquire mathematical knowledge to understand Laplace transformation, Inverse Laplace transformation and Fourier Transform which are used in various branches of engineering.
  • To introduce effective mathematical tools for the Numerical Solutions algebraic and transcendental equations.
  • To acquaint the student with mathematical tools available in Statistics needed in various field of science and engineering.

ME 8003 – Advance Machining Process

Unit 1
Mechanical processes, process selection, mechanics of cutting, metal removal rate, cutting tool system design, ultrasonic machining, abrasive jet machining, water jet machining, , effect of parameters and variables, applications and limitations, recent developments in mechanical processes.
Unit 2
Electrochemical and chemical metal removal processes, electrochemical machining[ECM], elements of ECM, power source and control system, electrolytes, tool work system, chemistry of the process, tool design and metal removal rate, process faults, material removal and surface finish, electrochemical grinding, electrochemical deburring, electrochemical honing, chemical machining.
Unit 3
Thermal metal removal processes, electric discharge machining[EDM], spark erosion, mechanism of metal removal, spark erosion generator, electrod feed control, vibrating electrode system, dielectric fluid, flushing, accuracy, plasma arc machining[PAM], non thermal generation of plasma, mechanisms and parameters, equipments, electron beam machining[EBM],generation and control of electron beam, theory and process capabilities, neutral particle etching, laser beam machining, hot machining, methods of local heating,tool lie and production rate.
Unit 4

Rapid prototyping fabrication methods, fundamentals, technologies, applications, principles and working of 3D printing, subtractive v/s additive manufacturing process, VAT photo polymerization, material and binder jetting, continuous liquid inter phase production, direct metal laser sintering.

Unit 5

Technologies of micro fabrication, types of micro system devices, industrial applications, micro fabrication processes, LIGA process .Technologies of nano fabrication, importance of size, scanning probe microscope, carbon Buckyballs and nano tubes, nano fabrication processes.

Books Recommended

1. Mikell P. Groover, Fundamentals of Modern Manufacturing, Wiley India, ISBN 978 81 265 2301 6
2. Pandey P.C, Shan H.S., Modern Machining Processes, Tata McGraw Hill, ISBN 0 07 096518 8
3. Lal G.K,Gupta V, Reddy N.V., Narosa Publishing House,ISBN 81 7319 709 1
4. CMTI Handbook.